Mobile Battery Packaging

Mobile battery packaging plays a crucial role in ensuring the safety, functionality, and appeal of battery products during shipping, storage, and retail display. Whether you’re selling rechargeable lithium-ion batteries, power banks, or replacement batteries, the packaging must offer robust protection against impact, moisture, and static. At The Product Boxes UK, we specialise in designing and manufacturing custom printed product boxes that meet industry standards for safety and compliance. We use high-quality materials to provide insulation and protection during transit.

Our packaging can include compartments, foam padding, or blister packs tailored to the shape and size of your battery for a snug fit. In addition to protection, we offer full customisation to make your packaging visually appealing and informative. Add your logo, product specs, safety icons, and brand colours using high-definition printing. Whether you’re shipping bulk orders or displaying your product on retail shelves, our lithium battery packaging ensures it arrives safely and stands out. Choose us for smart, durable, and customised battery packaging solutions that combine safety, branding, and consumer confidence in one reliable box.

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Get Custom Mobile Battery Packaging Boxes Tailored for Your Brand

The Product Boxes UK design and manufacture mobile battery packaging boxes that meet the exact demands of mobile accessory brands, electronic wholesalers, battery resellers, and mobile device manufacturers. Whether you’re shipping lithium batteries in bulk or displaying rechargeable batteries at the retail front, our packaging solutions are engineered for safety, compliance, and brand visibility. With a deep understanding of electronic product logistics and presentation, we bring together protective structure, design precision, and branding clarity in one compact solution.

Secure Your Lithium Battery Products With Our Reliable & Branded Packaging

We specialise in crafting custom electronic product boxes that are compliant, attractive, and functional. From slim replacement batteries to powerful lithium-ion packs, we offer custom printed battery boxes according to your product’s size, fragility, and handling requirements. Our team helps you incorporate every essential element like printed warnings, battery icons, UN certification marks, and barcodes, ensuring your packaging communicates the right message to handlers and buyers.

We Offer Tailored Solutions for Display, Shipping & Retail Use

Whether you’re stocking shelves, preparing wholesale orders, or shipping mobile batteries internationally, The Product Boxes UK provides versatile packaging options to match every requirement. From high-visibility battery blister packs ideal for retail hang displays to durable mobile battery shipping boxes built for bulk logistics, our solutions are crafted for both function and presentation. 

We manufacture foldable cartons for single or twin battery units, sturdy corrugated mailer boxes for safe transportation, and sleek die-cut presentation boxes tailored for private label or branded product lines. Every packaging style is developed with custom inserts or cushioning materials that secure battery terminals and prevent short-circuiting, ensuring your products arrive intact and compliant with industry safety standards.

Our Custom Electronic Products Boxes Reflects Your Brand Identity

At The Product Boxes UK, we understand that the packaging is the first thing your customer sees and for many buyers, it’s what sets your brand apart. That’s why we offer extensive customisation options that go beyond just size and colour.

Whether you need slim-fit cartons for mobile batteries, hinged lid boxes for enhanced presentation, or tamper-evident designs for added security, we can tailor the structure to fit your needs. Choose from:

  • Two-piece boxes
  • Tuck-end cartons
  • Snap-lock bottom boxes
  • Die-cut display boxes
  • Slide drawer packaging

We also offer textured finishes, UV coatings, and embossing to elevate the tactile feel of your packaging.

Now Get Fully Branding Support With Custom Electronic Products Boxes 

Your logo is a powerful visual anchor for trust and brand recognition. We offer digital, offset, screen, and foil printing techniques to make your branding stand out. You can opt for raised or debossed logos, metallic foil stamping, or spot UV on key design elements.

Custom artwork and battery specifications can be added anywhere on the box, front, side panels, inserts, or inner flaps so your customers get all the info they need at a glance.

Ensure Peace of Mind With Mobile Battery Packaging That Meets Safety Expectations

Safety is non-negotiable when it comes to lithium battery packaging. That’s why we use industry-grade materials such as Kraft, corrugated board, rigid stock, and coated cardboard to manufacture boxes that withstand pressure, resist moisture, and prevent punctures. Internal inserts and multi-layer packaging options are available to further reduce the risk of damage or leakage during transit. Each packaging solution is designed to meet UK and international shipping standards for battery handling.

Why Electronic Brands Trust The Product Boxes UK?

In a market where every product’s presentation and protection matter, The Product Boxes UK brings unmatched value with:

  • Wholesale pricing
  • Fast turnaround 
  • Low minimums 
  • Dedicated design support 
  • Sustainability options 

Partner with Us for Smarter and Safer Mobile Battery Shipping Boxes

We’re not just box makers we’re packaging strategists who understand the technical and visual demands of battery-related products. From packaging compliance to premium branding and battery blister packs, we give electronic wholesalers and mobile device companies the edge they need in a competitive market. Whether you’re shipping across the UK or launching a new retail battery line, The Product Boxes UK delivers packaging that performs.

Reach out to The Product Boxes UK for bespoke packaging services that check every box from safety and compliance to branding and affordability.

Type Specification
Product Category Custom Mobile Battery Packaging Boxes
Primary Material Rigid Chipboard, SBS C1S, Kraft Board, E-Flute Corrugated
Board Thickness 18pt to 28pt for folding cartons / 1.2mm–2.5mm for rigid
Box Style Flip-Top, Magnetic Closure, Tray & Sleeve, Tuck-End, Slide Drawer
Printing Options CMYK, PMS, No Print — Inside & Outside Available
Surface Finishes Matte, Gloss, Soft Touch, Spot UV, Anti-Scratch Coating
Logo Application Foil Stamp, Emboss, Deboss, UV Gloss, Metallic Ink
Color Options White, Kraft, Black, Silver, Custom Pantone Matching
Size Range Custom Fit to Battery Dimensions — Small to Multi-Bay Packs
Insert Types Die-Cut EVA Foam, Corrugated Holders, Blister Insert, Anti-Static Tray
Protection Features Shock-Resistant Lining, Electrostatic Discharge (ESD) Coating
Closure System Tuck-End, Magnetic Lid, Seal Strip, or Tamper Evident Tabs
Compliance UN3481, RoHS, CE Packaging Standards (Battery-Specific)
Barcode & Labeling Printed UPC, Serial, QR Code, UN Labels (on request)
Thermal Stability Coated Surface Tolerates -10°C to +45°C During Transit
Weight Capacity Supports 0.2 kg to 2.0 kg — Depending on Insert & Wall Strength
Quantity Options 500 – 100,000+ units with scalable production
Proofing Options Digital Mockup, Flat PDF, or Physical Sample
Eco-Friendly Options FSC Certified, Recyclable Rigid Board, Soy-Based Ink
Use Cases Smartphone Batteries, Lithium-ion Packs, OEM Accessories, Retail Shelf Display
Shipping Format Flat for folding cartons / Pre-Assembled for rigid styles
Turnaround Time 7–14 business days after final design approval

Q. What material is best for mobile battery packaging to prevent short circuits?

A. Anti-static corrugated board or ESD-safe foam inserts are ideal for mobile battery packaging. These materials dissipate electrostatic discharge, reducing the risk of short circuits during transit or storage.

Q. Which box size fits most smartphone batteries for retail or shipping?

A. Most standard mobile batteries fit into 4″ x 2.5″ x 1″ boxes, but custom sizing is often required depending on battery type and connector layout. Accurate inner dimensions are critical for a snug, secure fit.

Q. Can mobile battery boxes include foam or molded inserts?

A. Yes, precision-cut foam inserts or molded trays can be added to prevent battery movement and protect delicate terminals. These inserts can be made from EPE, EVA, or anti-static foam depending on the application.

Q. Are mobile battery packaging boxes compliant with UN3480 or UN3090 shipping standards?

A. Yes, battery packaging can be custom-built to meet UN3480 (lithium-ion) and UN3090 (lithium metal) shipping regulations. Double-walled boxes, insulation, and hazard labels are often required for air and ground transport.

Q. What print options are available for custom mobile battery packaging?

A. Options include one-color flexographic printing, full-color offset, or foil stamping. Warning labels, handling symbols, or QR codes can be added to comply with shipping rules or brand standards.

Q. How do I ensure mobile batteries stay protected from vibration during shipping?

A. Use rigid outer boxes combined with vibration-dampening inserts like foam, air pillows, or molded pulp trays. This setup minimizes jostling, reduces terminal wear, and prevents internal damage.

Q. Can I pack multiple batteries in one box without risk?

A. Yes, but each battery should be individually separated using custom dividers or foam channels to prevent terminal contact. Inner packaging must meet IATA and DOT safety standards if shipping by air or road.

Q. Are tamper-evident seals available for battery packaging?

A. Yes, boxes can be sealed with tamper-proof tape, security labels, or tear-off locking tabs. These features ensure safety and integrity for retail packaging or regulated shipping.

Q. Is eco-friendly mobile battery packaging available?

A. Absolutely. Options include recycled kraft board with soy-based inks and biodegradable inserts. These reduce environmental impact while still offering durable protection.

Q. Can mobile battery boxes be made flame-resistant?

A. Yes, specialty coatings and liners can be applied to provide flame-retardant properties. These are recommended for high-risk lithium-based battery shipments or industrial applications.

Related Products

Corrugated

A fluted box material is created to enhance the strength of the boxes for shipment purposes.

Cardboard

Light in weight and easy to print cardstock material that would be molded into any shape and style.

Kraft

Slightly brown paper-like thin material for packaging created by wood pulp and heaving eco-friendly nature.

Rigid

A thick cardboard box that is high in strength but also luxurious in presentation.

Holographic

An impressive as well as laminated paperboard that emulates a 3d look to colors.

Offset Print

High-quality and low-cost printing option that transfers the image to the box surface in a good resolution.

Digital Print

Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.

UV Print

Safeguard the printed area from fading and make them more attractive.

Pantone

Utilization of a universally accepted color-matching system for printing the boxes.

Hot Foil Stamping

Print the foil detail by using the hot dies on the surface of the packaging boxes.

Cold Foil Stamping

It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.

Blind Embossing

Create the raised area on the box surface by applying the pressure, not the inks.

Blind Debossing

Just like the craving on the box created by using letter plates or letter presses.

Registered Embossing

Create both the texture as well as the depth and endow a 3d effect to the area of the box.

Combination Embossing

Both the design as well as foiling is utilised at the same time to create a more appealing presentation.

Window Patching

Create a plain see-through cut in the box that is covered with a see-through plastic sheet.

Aqueous Coating

Provide tear-free impact to the packaging with a clear and fast-drying water-based coating at the time of printing.

UV Coating

Add protection against the damaging impact of UV sun rays by applying the UV coating to the packaging.

Spot Gloss UV

Annex the glossy effect on the specific areas of the packaging through spot coating.

Soft Touch Coating

Use the soft touch coating to make the darker and dull areas of the packaging velvety and smooth.

Varnish

Provides protection as well as perfect presentation to the printing part of boxes.

Lamination

A very thin plastic film is pasted in the boxes to make them more durable and long-lasting.

Anti-Scratch Lamination

This thin film of plastic is used to endow the scuff as well as scratch resistance to the boxes.
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