| Type | Specification |
|---|---|
| Dimensions | All Custom Sizes & Shapes (L × W × H) |
| Printing | Flexo, CMYK, PMS, No Printing |
| Paper Stock | Double Wall Corrugated, Kraft Liner, BC/EB Flute |
| Strength | ECT 32–48, 150#–275# Burst |
| Load Capacity | Medium to Heavy Duty |
| Structure | Reinforced Walls, Heavy Load Design |
| Box Style | RSC, HSC, FOL, Die-Cut |
| Surface | Kraft, White Top, Test Liner |
| Colour | Brown, White, Custom |
| Logo | Flexo Print, Stencil, Custom Branding |
| Print Area | Top, Side, Multi-Side |
| Coating | Aqueous, Moisture Resistant |
| Closure | Tape, Glue, Staple |
| Handling | Manual, Conveyor Safe |
| Stacking | High Stack, Pallet Safe |
| Insert | Pad, Divider, Foam |
| Protection | Crush Resistant, Impact Safe |
| Quantities | 100 – 100,000+ |
| Default Process | Die Cutting, Gluing, Scoring, Slotting |
| Options | Reinforced Base, Handles, Custom Print |
| Proof | Flat View, 3D Mockup, Physical Sample |
| Turn Around Time | 6–10 Business Days, Rush |
Double Wall Shipping Boxes
Need packaging that can handle heavy loads and long-distance shipping without compromising product safety? Double wall shipping boxes are designed to deliver maximum strength and protection, making them the ideal choice for businesses shipping bulky, fragile, or high-value items. Manufactured from high-quality corrugated cardboard material shipping boxes provide excellent durability and load-bearing capacity. Their reinforced structure minimises the risk of damage, making them perfect for both domestic and international deliveries. We specialise in providing custom size corrugated shipping boxes to meet your exact packaging needs.
Whether you require specific dimensions, extra thickness, or branded printing, our customisation options allow you to create packaging that fits your products perfectly while enhancing your brand image. Additional features like inserts, partitions, and reinforced edges can also be added for improved protection. Contact The Product Boxes UK today to get durable, custom packaging solutions that ensure safe, efficient, and professional product delivery.
Q: What weight range can double wall shipping boxes typically handle without collapsing?
A: Double wall shipping boxes are built for heavier loads, often handling medium to high-weight shipments depending on board grade. Their dual-layer structure distributes pressure better than single wall cartons.
Q: Do double wall shipping boxes reduce product damage during long-distance courier handling?
A: Yes, the extra corrugated layer absorbs impact and reduces crushing risk, making them more reliable for long-distance and multi-stage shipping routes.
Q: Which flute combinations are commonly used in double wall shipping boxes for strength?
A: BC flute is widely used for heavy-duty strength and cushioning, while EB flute is chosen when a smoother outer surface is needed with moderate durability.
Q: Are double wall shipping boxes suitable for palletised loads and warehouse stacking?
A: Yes, they are commonly used for pallet shipping because they offer higher compression strength and maintain structure under stacked weight.
Q: Do double wall shipping boxes require reinforced sealing methods for heavy shipments?
A: Yes, strong adhesive tape or strapping is recommended, as heavier contents place more stress on flaps and closures during transit.
Q: Can double wall shipping boxes be used as the main outer packaging without an additional box?
A: In most cases, yes. They are designed to act as primary shipping cartons, though fragile products still require internal cushioning.
Q: How does the thickness of double wall shipping boxes improve transit performance?
A: The added thickness from two fluted layers increases rigidity, reduces bending, and improves resistance to compression during stacking and handling.
Q: Are double wall shipping boxes suitable for exporting heavy or bulk goods?
A: Yes, they are widely used for export shipments because they handle longer transit times, repeated handling, and varying storage conditions more effectively.
Q: Do double wall shipping boxes need internal dividers for multi-item packing?
A: Yes, when shipping multiple items, dividers or inserts help prevent collision and improve internal stability during movement.
Q: What should be checked before ordering double wall shipping boxes in bulk?
A: Board grade, flute type, load capacity, box dimensions, and closure strength should all be tested to match product weight and shipping conditions.
Related Products
Corrugated
A fluted box material is created to enhance the strength of the boxes for shipment purposes.
Cardboard
Light in weight and easy to print cardstock material that would be molded into any shape and style.
Kraft
Slightly brown paper-like thin material for packaging created by wood pulp and heaving eco-friendly nature.
Rigid
A thick cardboard box that is high in strength but also luxurious in presentation.
Holographic
An impressive as well as laminated paperboard that emulates a 3d look to colors.
Offset Print
High-quality and low-cost printing option that transfers the image to the box surface in a good resolution.
Digital Print
Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.
UV Print
Safeguard the printed area from fading and make them more attractive.
Pantone
Utilization of a universally accepted color-matching system for printing the boxes.
Hot Foil Stamping
Print the foil detail by using the hot dies on the surface of the packaging boxes.
Cold Foil Stamping
It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.
Blind Embossing
Create the raised area on the box surface by applying the pressure, not the inks.
Blind Debossing
Just like the craving on the box created by using letter plates or letter presses.
Registered Embossing
Create both the texture as well as the depth and endow a 3d effect to the area of the box.
Combination Embossing
Both the design as well as foiling is utilised at the same time to create a more appealing presentation.
Window Patching
Create a plain see-through cut in the box that is covered with a see-through plastic sheet.
Aqueous Coating
Provide tear-free impact to the packaging with a clear and fast-drying water-based coating at the time of printing.
UV Coating
Add protection against the damaging impact of UV sun rays by applying the UV coating to the packaging.
Spot Gloss UV
Annex the glossy effect on the specific areas of the packaging through spot coating.
Soft Touch Coating
Use the soft touch coating to make the darker and dull areas of the packaging velvety and smooth.
Varnish
Provides protection as well as perfect presentation to the printing part of boxes.
Lamination
A very thin plastic film is pasted in the boxes to make them more durable and long-lasting.
Anti-Scratch Lamination
This thin film of plastic is used to endow the scuff as well as scratch resistance to the boxes.