Personalised Cardboard Envelopes

Personalised cardboard envelopes are not only a proficient and secure way of dispatching documents, photos, prints or thin commodities but also ensures that your brand name appears. They are hard cardboard with no chance to bend, crease, or tear, unlike the standard paper envelopes, and are a perfect fit to be used in eCommerce, corporate communications, invitations, and promotional kits. At The Product Boxes Uk, we design your own custom printed envelopes to your own exact size, shape and branding requirements.

We use high-quality printing, embossing or foil stamping to add your company logo, custom colours, messaging or design features to produce a high-quality and memorable presentation. Alternatively, you are free to pick among a wide range of closure options, such as peel-and-seal strips, tuck flaps, or Velcro, to meet the security concerns of your product. The envelope does not only boost security but also creates a lasting impression as soon as your package is seen. Whether you’re sending out marketing materials or shipping flat products like calendars, books, or artwork, personalised cardboard envelopes combine durability with brand impact. Contact The Product Boxes UK for personalised envelopes in style and ensure your message or product is delivered in style.

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Get Personalised Cardboard Envelopes That Protect, Promote, and Impress

When your mail needs to do more than just arrive and when it needs to impress, choose personalised cardboard envelopes from The Product Boxes UK. Our bespoke envelopes are protective, so they are the ideal solution to cheap paper envelopes that will safely hold your documents or products and deliver with the best brand exposure in mind.

Traditional paper envelopes cannot deal with the rigours of today’s mailing particularly in the eCommerce brands, corporate documentation, artistic mailings, and promotional campaigns. We employ high-quality, high-grade cardboard with a well-sealed, durable structure to prevent bends, creases, punctures, and external moisture. The envelopes are constructed to function as both useful packaging and marketing elements, so it perfectly addresses those companies who want to make a particular impression as soon as the envelope is opened.

Design Your Own Custom printed Envelopes With Us

We believe packaging should reflect your brand’s identity. That’s why every cardboard envelope you order from The Product Boxes UK is fully customisable, both inside and out.

Here’s What You Can Customise:

Size and Shape

From A3, A4, and A5 to square, rectangular, or custom die-cut shapes, we tailor the envelope dimensions to suit your specific mailing or product requirements.

Printing Options

  • Full-colour CMYK or spot Pantone colours
  • Front and back surface printing
  • Inside print for a hidden “wow” factor
  • Edge-to-edge coverage
  • Eco-friendly soy-based inks available

Branding Elements

Incorporate your logo, slogan, brand name, social handles, or even QR codes for scannable campaigns. These elements transform your envelope into a promotional asset.

Finishing Touches
Choose from a wide variety of surface finishes:

  • Gloss Lamination 
  • Matte Lamination
  • Spot UV 
  • Embossing & Debossing 
  • Foil Stamping 

Closure Styles

  • Peel & seal adhesive strips
  • Tuck-in flaps with locking tabs
  • Velcro dots or magnetic closures (for high-end mailers)
  • Double tape strips for return envelopes

Material Options

  • White Kraft Cardboard
  • Natural Brown Kraft
  • Recycled Board (eco-conscious)
  • Heavy-duty corrugated stock (for added protection)

All materials are durable, eco-friendly, and fully recyclable.

Where Can You Use Custom Cardboard Envelopes?

  • Use them to ship accessories, samples, or inserts securely while promoting your brand with every delivery.
  • Perfect for sending brochures, contracts, and kits with a professional, branded touch.
  • Make your invites for weddings, launches, or galas feel premium with customised finishes and designs.
  • Deliver vouchers, cards, and thank-you notes in envelopes that look and feel special.
  • They’re perfect for safely presenting portfolios, artwork, or agency proposals with a custom look.

Enjoy Wholesale Printed Cardboard Envelopes at Competitive Prices

We offer flexible bulk ordering options tailored to businesses of all sizes. Whether you’re ordering 100 or 100,000+ envelopes, our wholesale pricing ensures you get the best value without compromising on quality.

We support:

  • Low minimum order quantities (MOQs)
  • Volume-based discounts
  • Free die-line/template creation
  • Rapid production times
  • UK-wide shipping with tracking

Ready to Elevate Your Packaging Game?

Contact us today to get started on your custom printed cardboard envelopes. Whether you have a design ready or need help from our in-house experts, we’re here to make your brand stand out, one envelope at a time.

Let your brand speak before the envelope is even opened.

Type Specification
Material Kraft paper, SBS board, corrugated, or recycled chipboard (300–600 gsm)
Size Options DL, A5, A4, A6, custom-fit sizes on request
Printing CMYK, PMS, foil stamping, digital or UV spot
Logo Front flap, back panel, or full-cover branding
Closure Peel & seal, tuck-in flap, Velcro dot, or tab lock
Finish Gloss, matte, soft-touch, anti-scuff or uncoated
Color Options Full color, kraft tone, black & white, or custom
Eco Options Recycled board, soy ink, plastic-free sealing
Extras QR code, barcode, perforation, or clear window
Quantity From 100 units, bulk available
Applications Mailers, invites, photos, samples, vouchers
Packing Flat-packed or pre-glued on request
Turnaround 7–10 business days after design approval

Q. What are personalised cardboard envelopes used for?

A. These envelopes are commonly used for sending important documents, marketing materials, certificates, and thin products like prints or books. They offer a rigid structure that prevents bending during transit, making them ideal for e-commerce and business mailings.

Q. What sizes can I choose for custom cardboard envelopes?

A. You can order standard sizes such as A5, A4, and A3, or request fully customised dimensions to match your product needs. Custom sizing ensures a snug fit, reducing packaging waste and improving presentation.

Q. Which materials are best for durable cardboard envelopes?

A. Most personalised cardboard envelopes are made from kraft board, rigid chipboard, or corrugated cardboard. For eco-conscious brands, 100% recycled or FSC-certified materials are also available without compromising strength.

Q. Can I print my logo and branding on the envelopes?

A. Yes, you can add full-color printing, spot UV, foil stamping, or embossing to feature your brand logo, messaging, or graphics. High-quality printing turns your packaging into a brand statement during delivery.

Q. Are cardboard envelopes environmentally friendly?

A. Most custom envelopes are recyclable and biodegradable. You can also request eco-friendly inks and coatings to ensure your packaging aligns with sustainability goals.

Q. How secure are cardboard mailers for shipping?

A. Cardboard envelopes are designed to be tamper-resistant and crush-proof. Options like peel-and-seal adhesive strips and reinforced edges enhance security during shipping and handling.

Q. Can these envelopes be used for international shipping?

A. Yes, rigid cardboard envelopes are lightweight yet protective enough for domestic and international shipping. Their flat format helps reduce postal charges while keeping contents safe.

Q. What is the minimum order for personalised envelopes?

A. Minimum order quantities typically start from 100–250 units, depending on the level of customisation. Bulk orders often come with discounted pricing.

Q. What is the average turnaround time for production?

A. Standard production time is 7 to 12 business days after artwork approval. Rush orders may be possible with an additional fee.

Q. Can I request a sample before placing a bulk order?

A. Yes, most suppliers offer physical or digital samples so you can check print quality, material, and size before confirming a larger order.

Q. Do you offer padded or gusseted cardboard envelope options?

A. Yes, you can customise your envelopes with internal padding or expandable gussets for items that need extra protection or space. These are especially useful for multi-page documents or soft goods.

Corrugated

A fluted box material is created to enhance the strength of the boxes for shipment purposes.

Cardboard

Light in weight and easy to print cardstock material that would be molded into any shape and style.

Kraft

Slightly brown paper-like thin material for packaging created by wood pulp and heaving eco-friendly nature.

Rigid

A thick cardboard box that is high in strength but also luxurious in presentation.

Holographic

An impressive as well as laminated paperboard that emulates a 3d look to colors.

Offset Print

High-quality and low-cost printing option that transfers the image to the box surface in a good resolution.

Digital Print

Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.

UV Print

Safeguard the printed area from fading and make them more attractive.

Pantone

Utilization of a universally accepted color-matching system for printing the boxes.

Hot Foil Stamping

Print the foil detail by using the hot dies on the surface of the packaging boxes.

Cold Foil Stamping

It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.

Blind Embossing

Create the raised area on the box surface by applying the pressure, not the inks.

Blind Debossing

Just like the craving on the box created by using letter plates or letter presses.

Registered Embossing

Create both the texture as well as the depth and endow a 3d effect to the area of the box.

Combination Embossing

Both the design as well as foiling is utilised at the same time to create a more appealing presentation.

Window Patching

Create a plain see-through cut in the box that is covered with a see-through plastic sheet.

Aqueous Coating

Provide tear-free impact to the packaging with a clear and fast-drying water-based coating at the time of printing.

UV Coating

Add protection against the damaging impact of UV sun rays by applying the UV coating to the packaging.

Spot Gloss UV

Annex the glossy effect on the specific areas of the packaging through spot coating.

Soft Touch Coating

Use the soft touch coating to make the darker and dull areas of the packaging velvety and smooth.

Varnish

Provides protection as well as perfect presentation to the printing part of boxes.

Lamination

A very thin plastic film is pasted in the boxes to make them more durable and long-lasting.

Anti-Scratch Lamination

This thin film of plastic is used to endow the scuff as well as scratch resistance to the boxes.
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