PR Mailer Boxes With Inserts

PR mailer boxes with inserts are a powerful way to deliver products, influencer kits, or promotional samples with impact and precision. These boxes are specifically designed to create an unforgettable unboxing experience, combining secure packaging with elevated presentation. At The Product Boxes UK, we specialise in crafting custom PR mailer boxes that include tailored inserts such as foam, cardboard, or molded paperboard to hold each item snugly in place and showcase them beautifully. The inserts not only protect delicate items like cosmetics, tech gadgets, or luxury samples but also help organise the box contents for a clean, professional layout.

We offer complete customisation, choose your size, structure, colours, and branding elements like foil stamping, embossing, inside printing, or spot UV for a polished finish. Whether you’re launching a new product, collaborating with influencers, or sending media kits, influencer mailer packaging from The Product Boxes UK ensures your presentation is memorable, your brand is front and center, and your products arrive in pristine condition. Contact us and give your campaign a professional edge with packaging that tells your story before the box is even opened.

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Elevate Your Brand’s First Impression With PR Mailer Boxes with Inserts

At The Product Boxes UK, we understand that a PR mailer is more than just a package, it’s a powerful introduction to your brand. That’s why we specialise in custom PR mailer boxes with inserts that blend protection, presentation, and premium design. Our influencer mailer packaging solutions are engineered to impress from the moment they arrive, creating an immersive unboxing experience that reflects the essence of your brand. Whether you’re targeting influencers, press, or exclusive clientele, our boxes deliver your message with clarity and class.

We Offer Customised Packaging for Distinctive Brand Storytelling

Every brand has a unique story, and we bring it to life with PR boxes with custom inserts. From box dimensions and print finishes to internal layouts, everything is made-to-order. Our expert packaging team collaborates with you to create a structure and visual style that matches your marketing objectives. Add your logo, messaging, and visuals across both the outer box and internal inserts to maintain a strong, cohesive brand narrative throughout the unboxing journey.

PR Boxes with Custom Inserts That Secure and Showcase

The true beauty of our PR boxes lies inside, our custom inserts do more than hold items in place. We design inserts that secure products of any shape and size while enhancing their visual appeal. 

Choose from foam inserts for high-end, delicate items, cardboard dividers for product sets, or die-cut paper inserts that provide both structure and elegance. Inserts can be tailored to hold skincare jars, makeup palettes, perfume bottles, electronics, or anything else that needs both protection and spotlight. Every insert is engineered to prevent shifting, ensure safe transit, and deliver a polished, organised reveal.

Premium Materials is Used for a Premium Experience

We craft our custom mailer boxes with inserts using high-quality materials that support both durability and luxury presentation. Choose from rigid cardboard, corrugated board, or kraft paperboard depending on your brand tone and shipping needs. For extra impact, we offer custom finishes such as soft-touch lamination, spot UV, embossing, debossing, matte/gloss coatings, and foil stamping. The result is packaging that not only protects your products but also elevates your brand in every detail.

Versatile Product Launch Boxes Styles to Match Your Campaign

Our PR mailer boxes come in a wide range of structural formats designed to complement your brand’s tone, product type, and campaign goals. Choose from elegant magnetic closure rigid boxes that offer a luxury unboxing experience with a firm, secure seal, or opt for foldable mailer boxes that combine durability with lightweight shipping convenience. Our book-style boxes open like a hardcover, making them perfect for storytelling-based product launches or layered inserts that unfold in stages. For a more interactive reveal, slide-out drawer boxes allow for concealed compartments.

We also offer shoulder boxes for high-end gifts, telescope boxes for minimalist branding with double-wall protection, and two-piece lid-and-base boxes that elevate simple forms with elegant finishes. Each box style is fully compatible with custom inserts, branding elements, and optional features like ribbon pulls, magnetic latches, or Velcro closures to suit both aesthetic and functional needs. With our advanced die-cutting and structural engineering capabilities, we can also create custom structural hybrids. Our design team works closely with you to match each box style with your product dimensions, desired presentation flow, and brand experience, ensuring your PR products does more than deliver.

Full-Service Influencer Mailer Packaging from Concept to Delivery

At The Product Boxes UK, we’re more than just a supplier, we’re a full-service packaging manufacturer. From material sourcing and box engineering to printing, die-cutting, and final assembly, everything is handled in-house. This allows us to maintain quality control at every step while ensuring fast lead times and seamless execution. Our in-house design team is available to support clients with dielines, mockups, and prototype development to help visualise the final product before bulk production begins.

Enjoy Cost-Effective Wholesale Solutions for Bulk Orders

Whether you’re sending 50 influencer kits or rolling out a 5,000-piece PR campaign, we offer flexible wholesale pricing tailored to your order volume. Our bulk packaging services ensure you get premium customisation without breaking your marketing budget. As a trusted UK-based manufacturer, we cater to growing brands, agencies, and corporate campaigns with efficient logistics and competitive turnaround times.

Partner with The Product Boxes UK for Custom PR Mailer Excellence

When you choose The Product Boxes UK, you’re partnering with a packaging manufacturer that understands the stakes of brand presentation. Our cardboard boxes with inserts are crafted to deliver unforgettable first impressions, combining form, function, and storytelling in one premium package. 

Whether you’re preparing for a product launch, press event, or influencer outreach, our team is ready to turn your packaging vision into reality with precision and style.

Type Specification
Product Category Custom PR Mailer Boxes with Inserts
Primary Materials E-Flute, B-Flute, Corrugated Kraft, SBS C1S/C2S, Rigid Board
Insert Options Foam, Cardboard Divider, Die-Cut Kraft, Thermoform Plastic, Molded Pulp
Coating & Finishes Gloss AQ, Matte Lamination, Soft-Touch, UV Spot, Foil Stamping
Available Sizes Fully Custom – Small (6x4x2″), Medium (9x6x3″), Large (12x9x4″) or tailored to product fit
Box Style Front Tuck, Magnetic Closure, Locking Tabs, Self-Seal Strip, Fold-Over Lid
Print Quality CMYK Offset, Digital Full-Color, Pantone (PMS) Spot Colors
Branding Elements Custom Logo Print, Branded Inserts, Inside Print, Foil Details, Emboss/Deboss
Material Thickness 16pt / 18pt / 20pt / Corrugated 1.5mm – 3mm (E to B Flute)
Minimum Order 100 Units (MOQ may vary by complexity and insert type)
Color Options Full CMYK, Pantone Solid Coated, Metallics, Neons, Custom Gradients
Sustainability 100% Recyclable Options, FSC-Certified Board, Soy-Based Ink, Eco Inserts Available
Turnaround Time 8–12 Business Days (After Final Artwork Approval)
Shipping Style Flat Packed or Pre-Assembled (on request)
Special Features Ribbon Pull Tabs, Magnetic Locks, Insert Cushioning, QR Code Printing, Product Reveal Panels

Q. What types of inserts are used in PR mailer boxes?

A. PR mailer boxes can include custom foam inserts, die-cut cardboard, molded pulp trays, or corrugated dividers. Each insert type is chosen based on the product’s shape, fragility, and branding goals.

Q. Can the inserts be tailored to fit different product sizes?

A. Yes, inserts are precisely cut to match your product dimensions — whether you’re packing serums, cosmetics, tech items, or candles — ensuring a secure and elegant fit for every item inside the box.

Q. Are the inserts in PR boxes fixed or removable?

A. Both fixed and removable inserts are available. Fixed inserts offer stability for display, while removable ones give flexibility for repurposing the box or adapting it to different product sets.

Q. What is the best insert material for luxury PR boxes?

A. High-end PR kits often use black or colored EVA foam, velvet-wrapped rigid board, or satin-lined compartments to create a premium unboxing experience. These materials elevate presentation and product perception.

Q. Can I print branding or artwork directly on the inserts?

A. Yes, inserts made from cardboard or rigid board can be printed with your brand colors, product names, or instructions. Printed inserts enhance storytelling and reinforce brand identity inside the box.

Q. Do PR mailer boxes with inserts protect products during shipping?

A. Absolutely. Inserts prevent movement and absorb impact, making them ideal for protecting delicate or high-value products in transit — such as glass containers, cosmetics, or electronics.

Q. Can I include multiple products with different shapes in one box?

A. Yes, inserts can be custom-cut to hold sets with varying item sizes — like skincare collections or promotional kits. Each product slot is tailored to keep items separated, secure, and visually balanced.

Q. Are there eco-friendly insert options for PR boxes?

A. Yes, sustainable options like recycled cardboard inserts, kraft paperboard, or biodegradable molded pulp are available. These materials offer both protection and eco-conscious appeal for green campaigns.

Q. What is the typical MOQ for PR boxes with inserts?

A. Minimum order quantities usually start around 100 to 250 units, depending on the insert design and box complexity. Smaller runs can be arranged for influencer mailings or product launches.

Q. How long does production take for PR boxes with custom inserts?

A. Standard production time ranges from 10 to 14 business days after artwork and insert layout approval. Complex inserts or specialty finishes may require a few extra days.

Corrugated

A fluted box material is created to enhance the strength of the boxes for shipment purposes.

Cardboard

Light in weight and easy to print cardstock material that would be molded into any shape and style.

Kraft

Slightly brown paper-like thin material for packaging created by wood pulp and heaving eco-friendly nature.

Rigid

A thick cardboard box that is high in strength but also luxurious in presentation.

Holographic

An impressive as well as laminated paperboard that emulates a 3d look to colors.

Offset Print

High-quality and low-cost printing option that transfers the image to the box surface in a good resolution.

Digital Print

Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.

UV Print

Safeguard the printed area from fading and make them more attractive.

Pantone

Utilization of a universally accepted color-matching system for printing the boxes.

Hot Foil Stamping

Print the foil detail by using the hot dies on the surface of the packaging boxes.

Cold Foil Stamping

It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.

Blind Embossing

Create the raised area on the box surface by applying the pressure, not the inks.

Blind Debossing

Just like the craving on the box created by using letter plates or letter presses.

Registered Embossing

Create both the texture as well as the depth and endow a 3d effect to the area of the box.

Combination Embossing

Both the design as well as foiling is utilised at the same time to create a more appealing presentation.

Window Patching

Create a plain see-through cut in the box that is covered with a see-through plastic sheet.

Aqueous Coating

Provide tear-free impact to the packaging with a clear and fast-drying water-based coating at the time of printing.

UV Coating

Add protection against the damaging impact of UV sun rays by applying the UV coating to the packaging.

Spot Gloss UV

Annex the glossy effect on the specific areas of the packaging through spot coating.

Soft Touch Coating

Use the soft touch coating to make the darker and dull areas of the packaging velvety and smooth.

Varnish

Provides protection as well as perfect presentation to the printing part of boxes.

Lamination

A very thin plastic film is pasted in the boxes to make them more durable and long-lasting.

Anti-Scratch Lamination

This thin film of plastic is used to endow the scuff as well as scratch resistance to the boxes.
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