| Type | Specification |
|---|---|
| Product Name | Personalised Poly Mailers |
| Material Type | Co-extruded polyethylene (PE) |
| Film Grade | LDPE / MDPE blend |
| Surface Finish | Matte, gloss, or soft-touch |
| Film Thickness | Custom micron range |
| Bag Structure | Single-layer or multi-layer film |
| Opacity Level | Opaque or semi-opaque |
| Colour Options | Full custom colour matching |
| Size Options | Custom width and length |
| Flap Type | Extended sealing flap |
| Closure Method | Permanent self-adhesive strip |
| Adhesive Strength | Tamper-resistant hot-melt glue |
| Seal Type | High-strength heat sealing |
| Tear Resistance | High puncture durability |
| Water Resistance | Moisture and spill proof |
| Dust Protection | Fully enclosed barrier |
| Security Feature | Destructive seal on opening |
| Logo Printing | Custom brand logo printing |
| Printing Method | Flexographic or digital print |
| Ink Type | Smudge-resistant inks |
| Print Coverage | Single or double-sided print |
| Finish Options | Spot UV, matte, or gloss |
| Quantity Options | Short runs to bulk volumes |
| MOQ | Low minimum order options |
| Customisation Scope | Logo, size, colour, finish |
| Eco Options | Recyclable and eco-film grades |
| Manufacturing Process | Film extrusion and automated sealing |
| Quality Control | Seal strength and thickness checks |
| Packing Style | Flat-packed cartons |
| Primary Use | E-commerce shipping and returns |
Personalised Poly Mailers
Stand out in customer mailboxes with personalised poly mailers featuring custom names, messages, or variable data printing that makes each package feel individually crafted. Perfect for subscription boxes, personalized gift services, and businesses building strong customer relationships through thoughtful packaging. Each mailer displays different recipient names or personalized messages while maintaining consistent brand identity across your entire order. The waterproof poly material protects contents during shipping with self-sealing strips that enable quick packing without additional tape. Available in standard e-commerce sizes with lightweight construction minimizing postage costs.
Customers photograph and share packages addressed specifically to them far more frequently than generic branded packaging, making custom mailers bags valuable for social media marketing and word-of-mouth growth. Ideal for monthly subscription services or special promotional campaigns where individual connection drives engagement. The Product Boxes manufactures personalised poly mailers with variable data printing handling thousands of unique variations within single production runs. Wholesale pricing applies even with personalisation across every unit. Design options include full-color graphics combined with personalized text. Production approximately three weeks with minimum orders accommodating various business sizes.
Q: What sizes are available for personalised poly mailers?
A: Personalised poly mailers can be customised in sizes ranging from small pouches for accessories to large envelopes for bulky items, depending on product requirements.
Q: Which material thickness is best for personalised poly mailers?
A: Material thickness commonly ranges from 50 to 100 microns. Thicker films are recommended for heavier items to ensure durability and tear resistance.
Q: Can personalised poly mailers be printed with logos or designs?
A: Yes, flexographic, digital, and screen printing methods allow logos, brand names, or multi-colour designs while maintaining clarity and durability on the surface.
Q: Are personalised poly mailers suitable for e-commerce shipping?
A: Yes, they are lightweight, durable, and water-resistant, protecting products during transit. They are ideal for apparel, cosmetics, and other shipped goods.
Q: Can personalised poly mailers be resealable?
A: Yes, they can feature peel-and-seal strips or zip-lock closures for repeated use or tamper-evident sealing.
Q: Are eco-friendly personalised poly mailers available?
A: Yes, biodegradable or recycled polyethylene options are available to support sustainability initiatives while using branded packaging.
Q: How are bulk orders of personalised poly mailers packaged?
A: Mailers are nested and packed in cartons with protective separators if required, keeping them flat and free from creasing or damage.
Q: What printing tolerances should buyers expect on personalised poly mailers?
A: Manufacturers maintain ±1–2mm tolerance on print placement and dimensions to ensure consistent branding across large production runs.
Q: Can personalised poly mailers be used internationally?
A: Yes, they meet courier and postal requirements for both domestic and international shipping when correctly sized and sealed.
Q: How does colour choice affect branding on personalised poly mailers?
A: Neutral colours like grey, white, or kraft enhance logo visibility, while coloured or frosted films reinforce brand identity. Colour consistency is maintained using Pantone or CMYK controls.
Related Products
Corrugated
A fluted box material is created to enhance the strength of the boxes for shipment purposes.
Cardboard
Light in weight and easy to print cardstock material that would be molded into any shape and style.
Kraft
Slightly brown paper-like thin material for packaging created by wood pulp and heaving eco-friendly nature.
Rigid
A thick cardboard box that is high in strength but also luxurious in presentation.
Holographic
An impressive as well as laminated paperboard that emulates a 3d look to colors.
Offset Print
High-quality and low-cost printing option that transfers the image to the box surface in a good resolution.
Digital Print
Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.
UV Print
Safeguard the printed area from fading and make them more attractive.
Pantone
Utilization of a universally accepted color-matching system for printing the boxes.
Hot Foil Stamping
Print the foil detail by using the hot dies on the surface of the packaging boxes.
Cold Foil Stamping
It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.
Blind Embossing
Create the raised area on the box surface by applying the pressure, not the inks.
Blind Debossing
Just like the craving on the box created by using letter plates or letter presses.
Registered Embossing
Create both the texture as well as the depth and endow a 3d effect to the area of the box.
Combination Embossing
Both the design as well as foiling is utilised at the same time to create a more appealing presentation.
Window Patching
Create a plain see-through cut in the box that is covered with a see-through plastic sheet.
Aqueous Coating
Provide tear-free impact to the packaging with a clear and fast-drying water-based coating at the time of printing.
UV Coating
Add protection against the damaging impact of UV sun rays by applying the UV coating to the packaging.
Spot Gloss UV
Annex the glossy effect on the specific areas of the packaging through spot coating.
Soft Touch Coating
Use the soft touch coating to make the darker and dull areas of the packaging velvety and smooth.
Varnish
Provides protection as well as perfect presentation to the printing part of boxes.
Lamination
A very thin plastic film is pasted in the boxes to make them more durable and long-lasting.
Anti-Scratch Lamination
This thin film of plastic is used to endow the scuff as well as scratch resistance to the boxes.