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Cookie Mailer Boxes
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biscuit packaging boxes

Cookie Mailer Boxes

Delivering cookies safely and stylishly requires packaging that goes beyond the ordinary. Cookies are fragile treats that can easily break, crumble, or lose their freshness during delivery, which is why cookie mailer boxes are the perfect solution for bakeries, cafés, and home-based brands. Designed for both protection and presentation, these cardboard cookie boxes keep cookies intact, preserve their aroma, and shield them from grease or external damage, ensuring every customer enjoys a fresh and flawless product.

At The Product Boxes UK, we craft premium mailer boxes from eco-friendly cardboard and kraft paper, combining sustainability with strength. To match every bakery’s style, we offer multiple design choices including window cut-outs, compartments, inserts, sleeves, die-cut shapes, and even luxury closures. With custom printing and finishing options, your packaging becomes a powerful branding tool that stands out. We also provide free design support to help you choose the right thickness, layout, and artwork for your cookies. With The Product Boxes UK, your cookies are delivered fresh, safe, and beautifully presented.

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Protect & Deliver Your Cookies with Style With Cookie Mailer Boxes

When it comes to delivering cookies, presentation and protection go hand in hand. Cookies are delicate, often prone to breaking, crumbling, or losing their freshness during transit. That’s where mailer boxes come in. These boxes are not just ordinary packaging, they are specially designed to safeguard your cookies during shipping and enhance the customer’s unboxing experience.

Why Cookie Mailer Boxes Are Essential for Bakeries & Shipments?

Mailer boxes are more than just simple carriers, they are a smart and reliable solution for bakeries, cafés, and even home-based cookie brands that want to deliver quality with confidence. These boxes help preserve the freshness and aroma of cookies, ensuring every bite remains crisp, chewy, and flavorful. With their sturdy walls and optional inserts, they prevent breakage during handling and shipping, so your customers receive perfectly shaped treats every time. 

Most importantly, cookie boxes are built to withstand courier handling, stacking, and long-distance deliveries without losing their structure, making them the ideal packaging for wholesale supplies, online orders, or special event preparations. In every case, they guarantee your cookies arrive fresh, intact, and beautifully presented.

We Use Premium Quality Cardboard Cookie Boxes to Protect the Freshness 

At The Product Boxes UK, we believe cookies deserve packaging as sweet as the treat itself. That’s why we manufacture mailer boxes using eco-friendly cardboard and kraft paper materials that are both food-safe and sustainable. Our premium boards are sturdy enough to withstand courier handling while still lightweight for cost-effective shipping.

To further preserve freshness, we also provide grease-proof paper liners inside the boxes. These liners prevent oil stains, moisture seepage, and sogginess, keeping cookies crisp, clean, and ready to enjoy. For bakeries, this adds a professional finishing touch; for customers, it adds hygiene and confidence.

Discover Our Multiple Design Options to Match Your Bakery’s Style

Every cookie brand has a story to tell and our boxes help you tell it. At The Product Boxes UK, we offer a wide variety of custom designs to suit your bakery’s needs:

Our Custom Cookie Mailers Will Boost Your Bakery Branding

We know packaging is an extension of your bakery’s identity. That’s why we offer full-custom printing options for cookie boxes. You can add your:

  • Bakery logos
  • Social media handles for easy customer engagement
  • Personalized thank-you messages
  • Seasonal themes (Christmas, Valentine’s, Easter)
  • Custom designs for weddings, birthdays, or corporate events

Whether you want bold, colorful prints or a minimal, rustic kraft look we deliver mailer boxes that perfectly represent your brand.

Add Luxury with Our Premium Surface Finishing Options

We understand that finishing touches can make all the difference in packaging. That’s why we offer a wide range of surface finish options to give your cookie mailers a professional and premium look while protecting the print quality. Each finish adds its own unique appeal and helps your packaging stand out on bakery shelves or during customer unboxing experiences.

  • Gloss Lamination 
  • Matte Lamination 
  • Spot UV Coating 
  • Foil Stamping 
  • Embossing & Debossing
  • Soft-Touch Coating 

By combining durability with creative surface finishes, you can transform standard mailer boxes into a memorable branding asset that customers will love to keep and reuse.

We Offer Free Design & Logo Support on Custom Printed Packaging

Not sure what design works best for your bakery? Our expert packaging designers are here to help. At The Product Boxes UK, we provide free design support including custom logos, artwork guidance, and even box structure recommendations.

We’ll guide you on choosing the right box thickness depending on your cookie type whether you’re sending soft chewy cookies, crunchy biscuits, or delicate macarons. With our help, you’ll always get packaging that matches your product’s needs perfectly.

Contact Us For Bakery Packaging Supplies UK At Wholesale Pricing

Looking for affordable bulk packaging for your bakery or business? We specialize in wholesale mailer boxes across the UK. By ordering in bulk, you save big on costs without compromising on quality.

Our wholesale services are perfect for:

  • Bakeries and cafés shipping cookies daily
  • Home-based cookie businesses scaling their orders
  • Corporate giveaways and seasonal packaging needs
  • Wedding and event planners requiring custom cookie favors

With The Product Boxes UK, you don’t just get packaging, you get a complete branding solution tailored to your bakery’s success. Contact us today for a free quote, bulk discounts, and unmatched customer service.

Type Specification
Product Name Cookie Mailer Boxes
Material Options Kraft paperboard, corrugated E-flute, or SBS card stock
Board Grade 250–500 GSM or 1.5–3mm corrugated board
Coating Type Food-safe PE, AQ, or greaseproof coating for moisture resistance
Printing Method CMYK, Pantone, digital, or flexographic printing with high-definition precision
Logo Personalisation Custom brand logo, foil stamp, or embossed design on top and side panels
Colour Options Full-colour, natural kraft, or custom Pantone shades
Size Range Fully custom dimensions to fit single, assorted, or layered cookie packs
Shape Rectangular, square, or window-front profile
Closure Type Tuck-end, snap-lock, or self-seal adhesive flap
Interior Finish Greaseproof lining or parchment insert for food-grade protection
Window Option Clear PET or PLA biodegradable window for product visibility
Surface Finish Gloss, matte, soft-touch, or UV spot coating
Insert Options Custom dividers, cavity inserts, or cookie stabilisers
Printing Resolution Up to 1200 DPI for detailed artwork and text clarity
Eco Options Recyclable, compostable, biodegradable, and FSC certified
Adhesive Type Food-safe, non-toxic water-based glue
Temperature Resistance -20°C to +80°C (ideal for fresh or chilled cookies)
Quantity Range Custom MOQ starting from 100 units to 50,000+ bulk runs
Customisation Features Logo, colour, size, coating, window type, and artwork
Packaging Form Flat-packed or pre-folded assembly for convenience
Edge Cut Precision Die-cut edges for clean fold lines and professional structure
Stackability Compact, nestable design for shipping and retail storage
Usage Cookies, biscuits, brownies, bakery gifts, and confectionery mailers
Compliance Standard FDA and EU food-contact approved materials
Lead Time 7–12 business days after artwork confirmation
Optional Add-ons Branded stickers, printed tissue liners, or QR-coded sleeves

Q. What box strength is ideal for mailing cookies without breakage?

A. Choose E-flute or B-flute corrugated mailer boxes for cookie shipping. These provide excellent rigidity and cushioning while staying lightweight enough to reduce postage costs.

Q. What interior features help keep cookies secure during delivery?

A. Add custom inserts, dividers, or cavity trays to prevent cookie movement. Grease-resistant liners and wax-coated papers also protect against oil stains or moisture inside the mailer.

Q. Which box sizes are most common for cookie shipping?

A. Popular options include 6x4x2″ for small packs, 9x6x3″ for half-dozen boxes, and 12x9x3″ for full dozen assortments. Custom sizing ensures a snug fit and better presentation.

Q. What printing techniques enhance cookie mailer branding?

A. Use CMYK digital or offset printing for detailed graphics, combined with matte or gloss lamination. Spot UV, foil stamping, or custom stickers can highlight bakery logos or festive designs.

Q. How can I make cookie mailer boxes food-safe?

A. Line the box with food-grade parchment, wax paper, or a greaseproof coating. This ensures compliance with food-safety standards and maintains cookie freshness during shipment.

Q. Can cookie mailer boxes include transparent windows for product visibility?

A. Yes, PET or biodegradable PLA windows can be die-cut into the lid for clear visibility. They make cookies visually appealing while keeping them sealed and protected.

Q. What eco-friendly materials are available for cookie mailer boxes?

A. Recyclable kraft corrugated board and soy-based inks offer a sustainable solution. Pair with compostable liners or minimal plastic windows to maintain eco-friendly standards.

Q. How can bakeries design cookie mailers for gift or subscription boxes?

A. Add printed sleeves, thank-you cards, or branded tissue inserts for gifting. Subscription-style mailers often feature easy-tear strips and resealable tabs for repeat use.

Q. What coating options prevent cookie grease marks inside the mailer?

A. Water-based or polyethylene coatings create a grease-resistant barrier. They preserve the box’s appearance and protect branding during transport.

Q. How can small bakeries save on bulk orders of cookie mailer boxes?

A. Order in bulk using standard die-lines and one-colour printing to lower setup costs. Many suppliers offer tier-based pricing for growing bakeries and seasonal packaging runs.

Related Products

Corrugated

A fluted box material is created to enhance the strength of the boxes for shipment purposes.

Cardboard

Light in weight and easy to print cardstock material that would be molded into any shape and style.

Kraft

Slightly brown paper-like thin material for packaging created by wood pulp and heaving eco-friendly nature.

Rigid

A thick cardboard box that is high in strength but also luxurious in presentation.

Holographic

An impressive as well as laminated paperboard that emulates a 3d look to colors.

Offset Print

High-quality and low-cost printing option that transfers the image to the box surface in a good resolution.

Digital Print

Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.

UV Print

Safeguard the printed area from fading and make them more attractive.

Pantone

Utilization of a universally accepted color-matching system for printing the boxes.

Hot Foil Stamping

Print the foil detail by using the hot dies on the surface of the packaging boxes.

Cold Foil Stamping

It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.

Blind Embossing

Create the raised area on the box surface by applying the pressure, not the inks.

Blind Debossing

Just like the craving on the box created by using letter plates or letter presses.

Registered Embossing

Create both the texture as well as the depth and endow a 3d effect to the area of the box.

Combination Embossing

Both the design as well as foiling is utilised at the same time to create a more appealing presentation.

Window Patching

Create a plain see-through cut in the box that is covered with a see-through plastic sheet.

Aqueous Coating

Provide tear-free impact to the packaging with a clear and fast-drying water-based coating at the time of printing.

UV Coating

Add protection against the damaging impact of UV sun rays by applying the UV coating to the packaging.

Spot Gloss UV

Annex the glossy effect on the specific areas of the packaging through spot coating.

Soft Touch Coating

Use the soft touch coating to make the darker and dull areas of the packaging velvety and smooth.

Varnish

Provides protection as well as perfect presentation to the printing part of boxes.

Lamination

A very thin plastic film is pasted in the boxes to make them more durable and long-lasting.

Anti-Scratch Lamination

This thin film of plastic is used to endow the scuff as well as scratch resistance to the boxes.
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