Double Wall Cardboard Boxes

Name: Double Wall Cardboard Boxes
Brand: The Product Boxes UK
SKU: TPB3212
Price: 0.8 GBP
Availability: InStock
Rating: 4.9 (67 reviews)

Protect, Ship, and Impress with Custom Double Wall Cardboard Boxes

When it comes to ensuring your products reach their destination safely, double wall boxes are the ultimate packaging solution. Unlike standard single wall cartons, these boxes feature two layers of corrugated cardboard, offering enhanced strength, rigidity, and impact resistance. At The Product Boxes UK, we design and manufacture customised double wall boxes tailored to your product’s weight, size, and shipping needs, ideal for businesses seeking premium protection with professional branding.

Why Prefer Double Wall Cardboard Cartons?

Our double wall cardboard boxes for shipping are crafted from two layers of corrugated fluting, making them significantly stronger than single wall boxes. This dual-layer construction absorbs shocks, resists crushing, and provides extra cushioning for fragile or heavy products.

Key benefits include:

Enhanced stacking strength
Excellent resistance to punctures and tears.
Long-lasting protection
Suitable for both short-distance deliveries

Whether you’re shipping delicate electronics or bulky goods, these heavy duty boxes ensure reliability and durability every step of the way.

Explore The Applications of Our Branded Cardboard Cartons

Thanks to their superior strength and thickness, double wall boxes are ideal for industrial, commercial, and retail uses. They are widely adopted by e-commerce and logistics companies that prioritise product integrity.

Common applications include:

Warehouse storage
E-commerce shipments
Heavy-duty shipping
Electronics packaging
Glassware and ceramics packaging
Food and beverage deliveries
Pharmaceutical supplies
Home relocation and moving boxes

These boxes provide the perfect balance of strength and versatility for businesses across industries.

We Offer Branded Cardboard Cartons with Multiple Thickness Options

At The Product Boxes UK, we understand that every product demands specific protection. That’s why we provide a range of thickness options, depending on your packaging requirements. Some of the summon thickness variations are:

4 mm – 5 mm: Ideal for medium-weight goods, such as kitchenware or apparel.
5 mm – 6 mm: Best suited for bulkier e-commerce orders and fragile shipments.
6 mm – 7 mm: Designed for heavy-duty storage, machinery parts, and export packaging.

Each carton is manufactured with premium-grade fluting and linerboard, ensuring consistent quality and performance for every order.

Get the Custom Size For Bespoke Heavy-duty Boxes According to Your Needs

Every product is unique and your packaging should be too. We offer fully custom-sized product boxes to perfectly fit your products and reduce unnecessary void space.

Choose from a wide range of dimensions suitable for:

Small retail packaging for cosmetics and accessories
Medium boxes for electronics, gifts, and home goods
Large cartons for industrial parts and bulk consignments

Our in-house experts help you determine the ideal box size and board grade to ensure your products stay safe and secure during handling and shipping.

Our Custom Printed Double Wall Boxes Offer Maximum Brand Impact

Turn your packaging into a powerful branding tool with our custom printed cardboard boxes. At The Product Boxes UK, we help you showcase your logo, tagline, and brand colours through premium printing that combines durability and visual impact.

Choose from:

Full-colour (CMYK or Pantone) printing for vibrant, accurate results
Matte, gloss, or soft-touch finishes for a premium look and feel
Foil stamping, embossing, and spot UV effects to highlight your brand details
Eco-friendly, water-based inks to support sustainable packaging

Custom printing not only enhances your brand visibility but also strengthens customer perception and loyalty. Studies show that:

72% of buyers say packaging influences their purchase decisions
30% increase in repeat purchases comes from branded packaging

With The Product Boxes UK, your double wall boxes become more than packaging, they become a marketing statement that carries your brand everywhere it goes.

Buy in Bulk and Get Exclusive Discounts On Wholesale Double Wall Boxes – Order Now!

Looking for cost-effective packaging at scale? The Product Boxes UK offers huge discounts on bulk orders, with free delivery across the UK and fast turnaround times.

Enjoy exclusive benefits such as:

Free logo and design support from our team
Quick production and nationwide shipping
Eco-friendly, recyclable materials for sustainability

Partner with The Product Boxes UK to get durable, affordable, and branded cardboard boxes that elevate your packaging experience. Contact us today to get your free quote and discover unbeatable deals for your business!

Type	Specification
Product Name	Double Wall Cardboard Boxes
Material Type	Dual fluted corrugated fibreboard with triple liner construction for superior compression strength
Flute Combination	BC Flute (Double Wall) – ideal for heavy or fragile goods shipping
Board Strength	250–400 GSM kraft liner; tested for high bursting and edge crush resistance
Load Bearing Capacity	Supports up to 70 kg depending on dimensions and stacking configuration
Thickness	6mm to 8mm standard; custom wall thickness available upon request
Printing Technology	Offset, Flexographic, and Digital – full CMYK and Pantone colour compatibility
Surface Coating	Gloss, Matte, UV Spot, or Soft-Touch laminated finish
Colour Options	Natural Kraft Brown, Bleached White, or Custom Printed Designs
Logo & Branding	Custom printed logo, foil embossing, debossing, or metallic ink branding available
Style Variations	RSC, FEFCO 0201, Auto-Lock Bottom, Full Overlap, Die-Cut, or Telescopic
Closure Options	Tape, glue, interlock, or snap-lock flaps for secure sealing
Reinforcement Options	Edge protection, corner pads, and double flaps for enhanced rigidity
Internal Support	Dividers, inserts, or partitions available for delicate product separation
Available Sizes	Standard: Small (9x6x6”), Medium (12x9x9”), Large (18x12x12”), or fully custom dimensions
Custom Dimensions	Length, Width, and Depth tailored to product fit; tolerance ±2mm
Quantity Range	From 25 to 50,000 units; short-run and bulk orders accepted
Usage Purpose	Heavy-duty industrial shipping, eCommerce delivery, warehouse storage, product packaging
Moisture Protection	Optional wax, varnish, or aqueous coating for damp environments
Eco Properties	Made from 100% recyclable, biodegradable, FSC-certified kraft paper
Temperature Resistance	Performs efficiently in -25°C to +60°C temperature range
Edge & Fold Finish	Machine-scored folds and precision die-cut edges for structural consistency
Printing Area	Full-panel external print with optional interior customisation
Lead Time	Approx. 8–12 business days after artwork confirmation
Country of Origin	Manufactured in the UK
Customisation Options	Size, print, coating, finish, insert, quantity, and box structure – all fully customizable on demand

Q: What makes double wall cardboard boxes ideal for heavy-duty packaging?

A: Double wall boxes feature two layers of corrugated fluting and three liners, offering superior compression and crush resistance. This structure makes them perfect for packaging electronics, industrial goods, and bulk shipments that require extra protection.

Q: How much weight can double wall cardboard boxes safely carry?

A: Standard double wall boxes can handle between 20 kg and 40 kg depending on their size and flute combination. For export or heavy machinery parts, reinforced BC flute options can withstand even higher stacking pressure.

Q: What flute types are most durable for double wall construction?

A: BC and EB flutes are most commonly used. BC flute provides strong cushioning and rigidity for fragile or heavy items, while EB flute gives smoother surfaces for premium printing and compact storage applications.

Q: Are double wall boxes suitable for stacking during storage and pallet shipping?

A: Yes, they are engineered for stable stacking. Their high edge-crush strength allows safe vertical storage without deformation, making them ideal for warehouse and palletized freight operations.

Q: How do double wall boxes perform in humid or cold environments?

A: Moisture-resistant coatings or kraft liners prevent softening and delamination in damp conditions. These boxes maintain rigidity during refrigeration, container shipping, and cold-chain logistics.

Q: Can double wall cardboard boxes be customised for specific product dimensions?

A: Yes, they can be manufactured in any dimension or thickness for tailored fit. Many businesses order custom inserts, corner reinforcements, or die-cut openings for better load distribution and product protection.

Q: What finishing or printing options are available for double wall boxes?

A: You can enhance branding with flexographic or digital printing using CMYK or Pantone inks. Matte or gloss varnishes, as well as safety icons and handling instructions, can also be applied for a professional look.

Q: Are double wall cardboard boxes recyclable and eco-friendly?

A: Yes, they are made from 100% recyclable kraft paper and can be reused or repulped. Many suppliers offer FSC-certified materials and soy-based inks for sustainable packaging operations.