| Type | Specification |
|---|---|
| Dimensions | All Custom Sizes & Shapes |
| Printing | Flexo, CMYK, PMS, No Printing |
| Paper Stock | Double Wall Corrugated, Kraft Liner, BC/EB Flute |
| Strength | ECT 32–48, 150#–275# Burst |
| Load Capacity | Medium to Heavy Duty |
| Quantities | 100 – 100,000+ |
| Coating | Aqueous, Moisture Resistant |
| Closure | Tape, Glue, Staple |
| Default Process | Die Cutting, Gluing, Scoring, Slotting |
| Options | Reinforced Base, Dividers, Pads, Custom Print |
| Surface | Kraft, White Top, Test Liner |
| Proof | Flat View, 3D Mockup, Physical Sample |
| Turn Around Time | 6–10 Business Days, Rush |
Double Wall Corrugated Boxes
Are you searching for extra-strong packaging that can handle heavy, fragile, or high-value items with complete confidence? Double wall corrugated boxes are the perfect solution for businesses that need superior strength and durability for shipping and storage. Designed with two layers of corrugated fluting, these boxes provide enhanced protection against rough handling. They are widely used for packaging electronics, industrial equipment, bulk goods, and fragile items that require added protection. As a reliable custom corrugated box manufacturer, The Product Boxes UK offers multiple solutions to meet your packaging needs.
From custom sizes and thickness levels to branded printing and reinforced designs, every box can be customised to match your product requirements and business identity. You can also enhance your packaging with features like inserts, partitions, and protective layers for maximum safety. Get in touch with us today to get durable, strong corrugated cardboard packaging that ensures your products are delivered safely and professionally.
Q: What board strength or GSM range is typically used in double wall corrugated boxes for heavy-duty shipping?
A: Double wall corrugated boxes usually use higher GSM linerboards combined with dual flute layers (like BC or EB flute). This structure increases load capacity and makes them suitable for heavier or bulk shipments.
Q: How does the dual flute structure in double wall corrugated boxes improve stacking strength?
A: The two fluted layers create extra rigidity and compression resistance, allowing the box to تحمل more weight without collapsing under stacking pressure.
Q: Are double wall corrugated boxes strong enough to handle industrial or bulk product loads?
A: Yes, they are specifically designed for heavier loads. Their reinforced structure distributes weight better and reduces the risk of crushing during transit.
Q: Do double wall corrugated boxes reduce bending or deformation during long-distance shipping?
A: Yes, the added thickness and layered construction help maintain shape, even under repeated handling, stacking, and movement.
Q: Which flute combinations are most commonly used in double wall corrugated boxes?
A: BC flute is the most common for strength and cushioning, while EB flute is used when a smoother outer surface is needed along with moderate strength.
Q: How much thicker are double wall corrugated boxes compared to single wall boxes?
A: They are noticeably thicker due to the two fluted layers. This added thickness directly improves compression strength and durability.
Q: Do double wall corrugated boxes require reinforced sealing for heavier shipments?
A: Yes, stronger tape or strapping is often used because heavier loads put more stress on box closures during transit.
Q: Are double wall corrugated boxes suitable for pallet stacking and warehouse storage?
A: Yes, they are commonly used for palletised loads because they hold shape better under vertical pressure from stacked cartons.
Q: Can double wall corrugated boxes protect products without additional outer packaging?
A: In most cases, yes. They are often used as primary shipping cartons, though fragile items still need internal cushioning.
Q: What usually fails if the wrong board strength is chosen in double wall corrugated boxes?
A: Common failures include box bulging, crushed corners, weakened stacking strength, and product damage due to insufficient load capacity.
Related Products
Corrugated
A fluted box material is created to enhance the strength of the boxes for shipment purposes.
Cardboard
Light in weight and easy to print cardstock material that would be molded into any shape and style.
Kraft
Slightly brown paper-like thin material for packaging created by wood pulp and heaving eco-friendly nature.
Rigid
A thick cardboard box that is high in strength but also luxurious in presentation.
Holographic
An impressive as well as laminated paperboard that emulates a 3d look to colors.
Offset Print
High-quality and low-cost printing option that transfers the image to the box surface in a good resolution.
Digital Print
Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.
UV Print
Safeguard the printed area from fading and make them more attractive.
Pantone
Utilization of a universally accepted color-matching system for printing the boxes.
Hot Foil Stamping
Print the foil detail by using the hot dies on the surface of the packaging boxes.
Cold Foil Stamping
It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.
Blind Embossing
Create the raised area on the box surface by applying the pressure, not the inks.
Blind Debossing
Just like the craving on the box created by using letter plates or letter presses.
Registered Embossing
Create both the texture as well as the depth and endow a 3d effect to the area of the box.
Combination Embossing
Both the design as well as foiling is utilised at the same time to create a more appealing presentation.
Window Patching
Create a plain see-through cut in the box that is covered with a see-through plastic sheet.
Aqueous Coating
Provide tear-free impact to the packaging with a clear and fast-drying water-based coating at the time of printing.
UV Coating
Add protection against the damaging impact of UV sun rays by applying the UV coating to the packaging.
Spot Gloss UV
Annex the glossy effect on the specific areas of the packaging through spot coating.
Soft Touch Coating
Use the soft touch coating to make the darker and dull areas of the packaging velvety and smooth.
Varnish
Provides protection as well as perfect presentation to the printing part of boxes.
Lamination
A very thin plastic film is pasted in the boxes to make them more durable and long-lasting.
Anti-Scratch Lamination
This thin film of plastic is used to endow the scuff as well as scratch resistance to the boxes.