Easy Fold Mailer Boxes

Name: Easy Fold Mailer Boxes
Brand: The Product Boxes UK
SKU: TPB8652
Price: 0.8 GBP
Availability: InStock
Rating: 4.9 (83 reviews)

Easy Fold Mailer Boxes– Simple, Safe and Stylish, Shipping Boxes Made Easy

Easy Fold Mailer Boxes are convenient and effective shipping items that have been made to ensure fast assembly and an elegant display. These boxes do not need glue or tape and its rigid material gives products protection during transportation. In addition to the professional and clean image, it increases customer unboxing experience.

We provide tailor-made Mailer Boxes at The Product Boxes UK, which will make your packing experience quicker and superior without losing the durability or the style.

What are Easy Fold Mailer Boxes?

These Boxes are quickly-folded corrugated cardboard boxes that are crafted to assemble with a minimum effort, no glue or tape needed. Designed with both purpose and aesthetics, they provide a safe locking system that holds items securely during transit and a clean premium unboxing experience.

Important Structural Details:

Pre-Creased Panels: Folding lines that are crisp every time.

Self-Locking Flaps: Lock the box in a closed position automatically.

Tuck-in Tabs: Strengthen closure and accidental openings.

Dust Flaps: To cushion against dirt and external factors.

Double-Wall Front Panels: Provide enhanced strength and durability.

Reinforced Side Flaps: Provide extra support and shaping.

Regardless of whether you are shipping tech toys and accessories, beauty products, clothing, or high-end snack foods, these mailers fit your products smoothly.

Constructed Using High-Quality Materials to Meet All Needs

We know that each product should be given a safe ride. We provide several material choices that can fit your branding, protection, and sustainability initiatives:

Corrugated Cardboard (E-flute, B-flute, and others)

The most commonly used shipping and ecommerce package. Corrugated cardboard is a lightweight and extremely stable construction, which makes it exceptionally appropriate in protecting products during shipping.

E-flute
B-flute:

Kraft Board (Brown or White)

Looking to find sustainable, earthen, minimalistic packaging? The board of choice is the Kraft board.

100% recyclable and biodegradable
Eco-friendliness through natural brown finish
White Kraft permits clean, high-contrast print finishing

Ideal to fit organic products, handcrafted items and sustainable brands

Premium SBS (Solid Bleached Sulfate)

In case of high-end branding, SBS provides a clear white background that can accommodate bright colours, intricate designs, and luxury finishing.

Best suited to direct to customer retail, gifts, and subscription boxes
Works well with finishes such as soft-touch coating, foil stamping and spot UV
Smooth surface provides a fine, sophisticated touch

Rigid Chipboard (Available on Request)

Rigid chipboard is the solution, when you want your packaging to create a strong feel that lasts.

It is a standard in luxury gift boxes and PR kits
Introduces a luxury unpacking experience, a solid feel
Extremely customisable with magnetic closures, fabric wraps, and others

Reasons to Choose Easy Fold Mailer Boxes Over Other Boxes

Feature	Easy Fold Mailer Boxes	Standard Mailer Boxes	Corrugated Shipping Boxes
Assembly Time	Very quick – folds in seconds without tape or glue	Moderate – may require flap alignment or light taping	Slow – needs full taping and folding
Design Structure	Single-piece with locking tabs and dust flaps	Tuck-in flaps or two-piece styles	Regular slotted carton (RSC) with four flaps
Material Strength	Medium – ideal for light to moderate items (E/B flute)	Medium – suits small products (E/B flute)	High – made for heavier loads (B/C flute)
Best Use Case	Subscription boxes, ecommerce orders, light product shipping	Cosmetics, clothing, promotional items	Bulk items, industrial use, warehouse logistics
Branding Surface	Excellent – smooth panels, perfect for digital/offset printing	Good – but more folds can disrupt the design	Limited – usually plain, branding via stickers or labels
Unboxing Experience	Modern and neat – opens cleanly for customer presentation	Retail-friendly – decent shelf appeal	Basic – purely functional, not for display
Storage Efficiency	Highly efficient – ships flat and stacks compactly	Flat-packed – saves space in storage	Less compact – can take more space
Stackability	Good – holds its shape under light stacking	Fair – may collapse under pressure	Excellent – strong and pallet-ready
Tape/Glue Required	No – built-in locking keeps it closed	Sometimes – depends on style and closure	Yes – requires sealing with tape or glue
Eco-Friendly Options	Yes – kraft, recyclable, biodegradable options	Yes – recyclable kraft materials available	Yes – often made with recycled corrugated board

We’ve Custom Sizes That Fit Perfectly To Your Products

We manufacturing custom mailer boxes with inserts to fit your product like a glove, shrinking your shipping cost and increasing protection. It might be a thin tech accessory or a bulky bounce of clothing, we tailor the ideal fit on the size of your product.

Add Inserts, Dividers, Fillers to Keep The Products Organised and Protected

To ensure every item arrives in pristine condition, we offer a range of custom interior solutions:

Foam Inserts
Cardboard Dividers
Die-Cut Inserts
Filler Padding

Colour & Finish Options to Make Your Brand Pop

Turn your packaging into a branding tool. With full-colour printing and custom finishes.

CMYK & Pantone Printing
Gloss & Matte Lamination
Soft-Touch Coating
Spot UV
Foil Stamping (Gold, Silver, Rose Gold)
Embossing & Debossing

Whether you want minimal and modern or bold and bright, your packaging will reflect your brand beautifully.

Avail Wholesale Custom Mailer Boxes on Bulk Orders

We specialise in wholesale mailing boxes, meaning you get exceptional quality at scale. Whether you need 500 or 50,000 boxes, our team ensures consistent results, timely delivery, and unbeatable rates.

Discounted pricing on volume
Consistent print quality
Priority production schedules
Flexible storage and delivery plans (UK-wide)

Let’s build packaging that performs and impresses only with The Product Boxes UK.

Type	Specification
Box Style	Easy Fold Mailer with front tuck and dust flaps
Material Options	E-flute corrugated, B-flute, kraft board, or SBS paperboard
Material Thickness	1.5mm to 3mm corrugated board, depending on strength needed
Available Sizes	Custom dimensions available (standard range: 6x4x2″ to 14x10x4″)
Closure Style	Tuck-in front panel with side locking flaps for secure closure
Color Options	CMYK full-color, PMS spot colors, kraft brown, or white base
Surface Finish	Matte/gloss lamination, soft-touch, aqueous coating, or uncoated
Custom Printing	Logo, brand artwork, QR codes, product info, or interior print
Insert Options	Optional cardboard, foam, or molded pulp inserts available
Eco-Friendly Options	100% recyclable, FSC-certified kraft, and soy-based inks
MOQ (Minimum Order Quantity)	Starts from 100 units (bulk discounts available on higher volumes)
Branding Features	Embossing, foil stamping, die-cut windows, and custom shapes
Use Case	Subscription kits, e-commerce packaging, product shipments
Shipping Format	Delivered flat-packed for space-saving and easy assembly

Q. What makes easy fold mailer boxes different from regular mailers?

A. Easy fold mailer boxes are designed with pre-scored crease lines that simplify the folding process. They allow quick assembly without the need for tape or glue, making them ideal for efficient packaging operations.

Q. Are easy fold mailer boxes strong enough for shipping?

A. Yes, these boxes are typically made from durable corrugated cardboard, providing excellent crush resistance and structural integrity for direct-to-consumer shipping.

Q. What closure options are available for easy fold mailers?

A. Most easy fold mailers come with tuck-in flaps, but they can also be designed with peel-and-seal adhesive strips, locking tabs, or tear strips for added security and convenience during unboxing.

Q. Can I customize the size and depth of easy fold mailer boxes?

A. Yes, these mailers can be fully customized in width, length, and depth to accommodate various product types — from clothing to electronics and subscription kits.

Q. Are easy fold mailer boxes eco-friendly?

A. Most are made from recyclable corrugated material and can be produced using kraft or recycled cardboard. They’re a sustainable option for e-commerce and retail brands.

Q. How much time do easy fold boxes save during packaging?

A. These boxes significantly reduce packing time, especially for high-volume operations. The pre-folded design allows packers to assemble and fill the box in seconds.

Q. Are easy fold mailers suitable for printing and branding?

A. Yes, they offer full exterior print coverage and support techniques like flexo, digital, or offset printing. You can add logos, messaging, or vibrant artwork for brand visibility.

Q. Can these boxes handle heavier items?

A. For heavier products, double-wall corrugated stock or reinforced flaps can be used to increase weight-bearing capacity. Custom inserts may also be added for added internal support.

Q. Do easy fold mailer boxes require additional packaging material inside?

A. It depends on the product. For fragile items, you may need void fill, foam inserts, or molded trays, but for soft goods or boxed products, the mailer alone often provides sufficient protection.