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insulated Paper Cups

Protect customer hands from burns while keeping beverages hot with insulated paper cups featuring double-wall construction. The air gap between inner and outer walls provides thermal barrier that eliminates the need for separate sleeves, reducing your per-serving packaging costs and simplifying inventory management. These cups handle boiling liquids without transferring heat to the exterior surface, meaning customers can comfortably hold their coffee from counter to car without juggling or pain. The double-wall structure also adds rigidity that prevents crushing when gripped firmly. Available in standard hot beverage sizes from 8oz to 16oz with textured outer walls for secure grip.

Coffee shops prefer insulated cups because they enhance the premium drinking experience that justifies higher menu prices. Custom printed cups works beautifully on the exterior surface with your branding. The Product Boxes supplies them in wholesale quantities with competitive pricing that offsets the slightly higher per-unit cost compared to single-wall versions. Stock plain for immediate use or order custom branded versions with three-week lead times. Biodegradable options available.

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Starting From: £0.93 Per Box

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Type Specification
Material Composition Premium Food-Grade Cupboard, 300–450 GSM with Dual Insulation Layers
Wall Structure Double Wall & Triple Wall Ripple Construction for Maximum Heat Retention
Insulation Technology Air-Gap Thermal Barrier, Ripple-Texture Heat Shield, Anti-Condensation Inner Lining
Available Sizes 8 oz, 10 oz, 12 oz, 14 oz, 16 oz, 20 oz — custom volume options available
Base Colours White, Natural Kraft, Pantone-Matched Solid Colours, Custom Print Backgrounds
Branding & Logos Full-Wrap Branding, High-Def Logo Print, Multi-Colour Artwork, QR Code Integration
Printing Techniques Offset, UV Offset, Flexographic Print, Digital Short-Run Customisation
Surface Finishes Matte, Gloss, Soft-Touch Lamination, Textured Ripple Outer Shell
Coating Options PE Single/Double Lining, PLA Compostable Coating, Water-Based Barrier Film
Heat Tolerance Withstands Hot Beverages up to 98°C with Anti-Scald Grip Surface
Lid Compatibility Secure Fit 80mm & 90mm Lids — Dome, Flat, and Sip-Lock Designs
Leak Prevention Pressure-Sealed Sidewalls, Reinforced Bottom Seal, Anti-Leak Rim Curl
Logo Enhancement Effects Spot UV, Metallic Foiling, Raised UV, Embossed Ripple Texture Highlight
Customisation Options Brand-Themed Series, Seasonal Prints, Multi-Design Packaging Sets
Eco-Friendly Variants PLA Biodegradable Cups, Recyclable Board, Water-Based Ink System
Quantity Options Custom Sleeves of 25 or 50; Bulk Cartons From 500–1000+ Units
Rim Structure Thick Rolled Rim for Superior Lid Interlock & Spill Resistance
Certifications FDA Approved, BPA-Free, EU 1935/2004 Food Safety Compliance
Applications Coffee Shops, Cafés, Corporate Chains, Events, High-Temperature Beverage Service

Q: How does double-wall construction improve heat retention in insulated paper cups?

A: Double-wall layers trap air between the inner and outer paperboard, keeping hot drinks warmer for longer while preventing hands from feeling too hot.

Q: Which insulation designs reduce condensation for cold beverages?

A: Corrugated or air-pocket insulation helps prevent condensation on the outer surface, keeping the cup dry and maintaining grip even with iced drinks.

Q: How does cup thickness affect stacking and storage?

A: Thicker insulated cups require slightly more space when stacked. Optimised tapering ensures they nest efficiently without damaging the insulation layer during storage or transport.

Q: Are embossed or textured surfaces beneficial for insulated cups?

A: Yes, textured finishes enhance grip, reduce slipping, and create a premium tactile feel that improves both safety and presentation.

Q: How can personalised branding be applied without affecting insulation?

A: Printing is applied only to the outer wall using heat-resistant inks or coatings, preserving the internal insulation while providing vibrant, long-lasting logos and designs.

Q: What lid types complement insulated cups for takeaway beverages?

A: Snap-on lids with sip holes, straw openings, or flat seals fit insulated cups securely, reducing spills and maintaining beverage temperature during transport.

Q: How do eco-friendly linings influence insulation performance?

A: PLA linings provide compostable alternatives while maintaining similar thermal properties to PE linings, ensuring hot and cold beverages are protected without harming the environment.

Q: How does the cup base design affect stability for hot drinks?

A: Wider, reinforced bases prevent tipping, especially when the cup is filled with a hot beverage, improving safety and reducing spills in cafes and events.

Q: Can insulated cups be used for layered beverages like lattes or iced frappes?

A: Yes, the sturdy insulated walls maintain shape and prevent leaks, while clear or coloured lids allow for visually appealing presentation of layered drinks.

Q: How do finishing options enhance user experience with insulated cups?

A: Soft-touch coatings, gloss/matte lamination, or textured embossing improve grip, protect branding prints, and add a premium feel while maintaining insulation performance.

Corrugated

A fluted box material is created to enhance the strength of the boxes for shipment purposes.

Cardboard

Light in weight and easy to print cardstock material that would be molded into any shape and style.

Kraft

Slightly brown paper-like thin material for packaging created by wood pulp and heaving eco-friendly nature.

Rigid

A thick cardboard box that is high in strength but also luxurious in presentation.

Holographic

An impressive as well as laminated paperboard that emulates a 3d look to colors.

Offset Print

High-quality and low-cost printing option that transfers the image to the box surface in a good resolution.

Digital Print

Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.

UV Print

Safeguard the printed area from fading and make them more attractive.

Pantone

Utilization of a universally accepted color-matching system for printing the boxes.

Hot Foil Stamping

Print the foil detail by using the hot dies on the surface of the packaging boxes.

Cold Foil Stamping

It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.

Blind Embossing

Create the raised area on the box surface by applying the pressure, not the inks.

Blind Debossing

Just like the craving on the box created by using letter plates or letter presses.

Registered Embossing

Create both the texture as well as the depth and endow a 3d effect to the area of the box.

Combination Embossing

Both the design as well as foiling is utilised at the same time to create a more appealing presentation.

Window Patching

Create a plain see-through cut in the box that is covered with a see-through plastic sheet.

Aqueous Coating

Provide tear-free impact to the packaging with a clear and fast-drying water-based coating at the time of printing.

UV Coating

Add protection against the damaging impact of UV sun rays by applying the UV coating to the packaging.

Spot Gloss UV

Annex the glossy effect on the specific areas of the packaging through spot coating.

Soft Touch Coating

Use the soft touch coating to make the darker and dull areas of the packaging velvety and smooth.

Varnish

Provides protection as well as perfect presentation to the printing part of boxes.

Lamination

A very thin plastic film is pasted in the boxes to make them more durable and long-lasting.

Anti-Scratch Lamination

This thin film of plastic is used to endow the scuff as well as scratch resistance to the boxes.
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