| Type | Specification |
|---|---|
| Material | Corrugated cardboard (E-flute, B-flute), kraft or white liner options |
| Size | Customisable – available in compact sizes like 6x4x2″, 7x5x2.5″, or tailored to fit product |
| Colour Options | Standard black, white, or full CMYK custom colours (inside & outside) |
| Printing Type | Offset, digital, or flexographic printing with PMS colour matching |
| Finish Options | Matte, gloss, soft-touch, satin, UV, and anti-scratch lamination |
| Logo Placement | Exterior and interior logo placement available with custom branding |
| Inserts | Foam, kraft, paperboard, or custom die-cut inserts for protection & presentation |
| Closure Type | Front tuck, self-locking tabs, or adhesive tape seal options |
| Quantity | Minimum order starts at 50 units – custom bulk production available |
| Eco-Friendly | Recyclable materials, soy-based inks, and FSC® certified paper available |
| Usage | Ideal for eCommerce, retail packaging, promotional kits, small items |
| Turnaround Time | Standard: 7–12 business days. Rush production options available |
Small Mailer Boxes
If your item is compact, a small mailer box makes it easy to ensure safe shipping with a professional appearance. Since cosmetics, electronics accessories or subscription samples are fragile, these boxes are built using thick and strong corrugated cardboard to keep them safe. Surprisingly, small mailer boxes can still be customised with a lot of space for your branding needs. Feel free to customise your product boxes with logo, colours and design that reflect your brand.
Choose different coatings, inserts and printing options to enhance the excitement of receiving your products. they are light, not damaging to the environment and simple to put together, these items work well for eCommerce, retail and promotions. If you run a startup looking for cost-effective packaging or are a growing business who values branded mailers, then visit The Product Boxes UK and order custom size blank mailer boxes for efficient and attractive packaging. Businesses of any size can get high-quality packaging from us, as we offer affordable prices and quick processing.
Q. What materials are used to make Small Mailer Boxes?
A. These compact packaging solutions are crafted from E-flute or B-flute corrugated cardboard, often paired with kraft or white liners to ensure durability and premium print finish.
Q. Are these boxes customisable?
A. Yes, you can customise every aspect—dimensions, shape, print design, inserts, and finish—to suit your branding and fulfilment needs.
Q. Can I print my logo or artwork?
A. Absolutely. You can feature your branding through digital, offset, or flexo printing, with optional upgrades like foil stamping, embossing, and spot UV finishes.
Q. Are they suitable for shipping?
A. Perfect for mailing small, delicate items, these mailers offer high structural integrity and cushioning during transit.
Q. What size options are available?
A. While sizes are fully customisable, common compact formats tailored to fit your product precisely.
Q. Do you provide eco-friendly packaging options?
A. Yes, sustainable materials like recycled board, soy-based ink, and FSC® certified paper are available for environmentally conscious packaging.
Q. Can I add inserts or internal design elements?
A. Yes, personalised inserts (foam, paperboard, or corrugated) and full-colour interior printing are offered for an elevated unboxing experience.
Q. What’s the minimum quantity I can order?
A. The standard minimum order is 50 units, with cost benefits for bulk runs and repeat production.
Q. How long is the turnaround time?
A. Production typically takes 7–12 business days, but faster turnaround options are available depending on your delivery timeline.
Related Products
Printing Options
Material
Special Finishes
Coating and Lamination
Printing Options
Offset Print
High-quality and low-cost printing option that transfers the image to the box surface in a good resolution.
Digital Print
Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.
UV Print
Safeguard the printed area from fading and make them more attractive.
Pantone
Utilization of a universally accepted color-matching system for printing the boxes.
Material
Corrugated
A fluted box material is created to enhance the strength of the boxes for shipment purposes.
Cardboard
Light in weight and easy to print cardstock material that would be molded into any shape and style.
Kraft
Slightly brown paper-like thin material for packaging created by wood pulp and heaving eco-friendly nature.
Rigid
A thick cardboard box that is high in strength but also luxurious in presentation.
Holographic
An impressive as well as laminated paperboard that emulates a 3d look to colors.
Special Finishes
Hot Foil Stamping
Print the foil detail by using the hot dies on the surface of the packaging boxes.
Cold Foil Stamping
It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.
Blind Embossing
Create the raised area on the box surface by applying the pressure, not the inks.
Blind Debossing
Just like the craving on the box created by using letter plates or letter presses.
Registered Embossing
Create both the texture as well as the depth and endow a 3d effect to the area of the box.
Combination Embossing
Both the design as well as foiling is utilised at the same time to create a more appealing presentation.
Window Patching
Create a plain see-through cut in the box that is covered with a see-through plastic sheet.
Coating and Lamination
Aqueous Coating
Provide tear-free impact to the packaging with a clear and fast-drying water-based coating at the time of printing.
UV Coating
Add protection against the damaging impact of UV sun rays by applying the UV coating to the packaging.
Spot Gloss UV
Annex the glossy effect on the specific areas of the packaging through spot coating.
Soft Touch Coating
Use the soft touch coating to make the darker and dull areas of the packaging velvety and smooth.
Varnish
Provides protection as well as perfect presentation to the printing part of boxes.
Lamination
A very thin plastic film is pasted in the boxes to make them more durable and long-lasting.
Anti-Scratch Lamination
This thin film of plastic is used to endow the scuff as well as scratch resistance to the boxes.
